A little over a year ago, I reviewed my much-loved Xuron flush cutters for a magazine. Xuron’s USA-made pliers and cutters are quite affordable (Amazon price check), and although I don’t mention the brand here often enough, I use a couple of their products quite often.
One of the things I use my micro-shear flush cutter for is to trim the leads of electrical components. These small leads are flexible, but also stiff and hard. As a commenter brought up recently in a comment to my Make Xuron review, component leads tend to fly off once cut.
There are different ways to prevent this fly-off behavior. Usually I just shield the area so the cut-off part cannot fly far. I once tried clamping something to the lead, but that led to extra steps that I just didn’t want to bother with. So most of the time I either let the leads jump or fly, sometimes I shield them.
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After a bit of searching to see if there was a special cutting blade profile designed especially for cutting component leads, I found a notice on Swanstrom’s website that says most of their diagonal cutters can be equipped with an optional lead catcher. I was thinking that perhaps there were cutters with super-sharp ultra-flush bevel blades that might be suited for cutting leads, but a lead catcher seemed like a smarter solution.
After hunting down images of what a lead catcher looks like, I came across the Knipex Super Knips cutters that are designed for electronics work. Several of the models feature built-in lead catchers.
It now makes perfect sense how a lead catcher works. Essentially, there is a spring-steel clamp that traps lead cut-offs between the lead catcher and the inside of cutter blades. Ease pressure on the handles and the lead can then be removed from the cutter’s jaws.
With a lead catcher, there is no need to shield the lead from jumping or flying away, no need to hunt down leads after they fall into an enclosure, and no need to worry about potentially poking a bystander in the eye.
What’s funny is how commenter on Make was thinking about how to solve the problem of flying leads with a compound jaw mechanism that allows for increased control and slower cutting, and I was thinking about how to ease jaw pressure by using super-sharp and easier-cutting jaw blades.
We were both unaware that an ordinary electronics diagonal cutter with simple clamp accessory is a much simpler and already available solution.
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In my searching, I also saw a variation of this design where the lead catcher was a wire that is looped around a small screw threaded into the pivot. I suppose that is why some of my higher priced mini cutters have threaded pivots.
I suppose I could make a lead catcher modification to work with the cutters I already use, but for the time being, Knipex’s Super Knips are going on my wishlist. I’m just too curious to see how well they work.
Knipex Cutters with Lead Catchers(via Amazon)
Hang Fire
Perhaps on a production line, for one particular component, it might save 1/2 second per hand-soldered line… not much work like that any more, maybe rework or pre-production. With the advent of SMD’s, this item would primarily be of interest to hobbyists and R&D, as only a few power components use through holes any more.
I am one such hobbyist. I just grab the lead with my other hand’s fingers as I cut with my Xuron flush shears (Love my Xuron’s too). I think the clamp would be as useful as the old-school screw retainers you used to see on flat bladed screwdrivers years ago- a novelty, mostly unused.
Stuart
In a commercial setting, I could see this being handy in maintenance or repair work. Let’s say a product has a blown capacitor. The damaged product would be removed and a new one soldered in. When trimming the component leads, it would be very bad if the cut-off fell into the enclosure. If the technician cannot find it and leaves it in, there is the potential for a short circuit down the line once the product returns to use.
SMD components are predominantly used in production these days, but I wouldn’t necessarily agree that through-hole components are solely used by hobbyists. I would think that a lot of experimentation, prototyping, tinkering, and custom project-building are still done with through-hole components.
Gary T.
I bought a Kobalt cutting plier from Lowes that had this feature and I didn’t know what it was used for. I thought it was just suppose to help hold what you where cutting. They still sell it along with a needle nose plier, both are made out of stainless steel.
John
I bought this same set, but don’t know where. I’ve looked at every lowes there is. If you have a model number or something to identify it with I sure would appreciate it. My pair got ruined and I’d like to replace them.
Thank you!!! Please!!!